
LiteLinx HybridGuard™ Spiral-Tube OPGW Cable
HybridGuard™ is a spiral-tube OPGW cable featuring an extruded aluminum optical core for enhanced corrosion resistance, increased fiber capacity, and exceptional long-term protection in harsh industrial and coastal environments.
Product Overview
HybridGuard™ is LiteLinx’s advanced Optical Ground Wire designed for extreme reliability and longevity in aggressive environments. Utilizing a spiral-formed or extruded aluminum tube to house optical fibers, HybridGuard™ provides superior corrosion resistance, optimized fiber isolation, and improved optical performance compared to traditional stranded tube constructions.
This advanced hybrid design combines the electrical and mechanical strength of aluminum-clad steel (ACS) wires with a fully protected aluminum optical core. The result is an OPGW cable engineered not only for environmental resilience, but also for high-fiber-count applications and SmartFiber-enabled digital network visibility.
Key Features:
- Spiral-formed or extruded aluminum optical core for maximum corrosion protection
- Enhanced moisture barrier and sealing for fiber longevity
- G.652D standard fibers with optional G.657.A1 bend-insensitive configuration
- Supports medium to high fiber counts while maintaining compact diameter
- Excellent performance in high-pollution, coastal, and desert environments
- ≥50-year design life validated under IEC 60794 and IEEE 1138 standards
- Aluminum outer layer enhances fault current dissipation and grounding efficiency
- Optional factory-enabled SmartFiber digital identity via F360i platform
Applications:
HybridGuard™ is purpose-built for environments where corrosion, salt fog, chemical exposure, and airborne contaminants accelerate material degradation. It is ideally suited for:
- Coastal transmission grids
- Desert and high-UV regions
- Industrial pollution zones
- Digitally monitored power infrastructure
- Utility broadband and grid modernization projects
Performance & Reliability:
The extruded aluminum tube acts as a continuous barrier, shielding optical fibers from mechanical stress, moisture ingress, and environmental attack. HybridGuard™ is engineered for long service life, reduced attenuation, and stable optical performance over decades of operation.
Benefits:
- Superior corrosion resistance compared to stranded tube OPGW
- High fiber capacity in compact design
- Reduced maintenance requirements in harsh environments
- Enables smart utility and broadband deployment strategies
HybridGuard™ represents the next generation of OPGW cable technology—engineered for extreme durability, enhanced optical integrity, and SmartFiber connectivity.
Technical Specifications
|
Parameter |
Specification |
|---|---|
|
Fiber Capacity Options |
24F, 48F, 72F, 96F |
|
Fiber Type |
Standard: ITU-T G.652DOptional: ITU-T G.657.A1 |
|
Construction Type |
Spiral-formed or extruded aluminum tube housing optical fibers |
|
Outer Stranding Material |
Aluminum-Clad Steel (ACS) |
|
Optional Outer Coating |
Anti-corrosion aluminum alloy or dual-layer protection |
|
Rated Tensile Strength (RTS) |
60–180 kN (configuration dependent) |
|
Maximum Working Tension |
20–40% of RTS |
|
Short-Circuit Rating |
10–20 kA for 1 second |
|
DC Resistance |
Optimized conductive aluminum core for lightning/fault performance |
|
Bending Radius |
Installation: 20× cable diameterOperation: 12× cable diameter |
|
Operating Temperature |
–58 °F to +185 °F (–50 °C to +85 °C) |
|
Design Life |
≥50 years (IEC 60794 & IEEE 1138 compliant) |
|
Environmental Performance |
Highest corrosion resistance, moisture-blocked, UV and salt fog tested |
|
Compliance Standards |
IEC 60794, IEEE 1138, ASTM B415, RoHS, REACH |
|
SmartFiber Integration |
Optional F360i digital ID for intelligent asset management |
|
Typical Applications |
Coastal environments, industrial regions, smart utility communication systems |
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